Equipment & Technology

Maintenance Tips for Industrial Machinery

Keeping your industrial equipment in good working order requires a lot of maintenance and the help of an experienced industrial millwright Los Angeles company. Whether you are operating farming, mining or construction equipment, failing to take care of the machinery will have you replacing parts or the entire unit long before you need to. While breakdowns are a natural part of equipment ownership, following good maintenance tips can help your preserve performance and longevity with your equipment.

Start With Operator Training

The best way to take care of your equipment is through the people that will be spending the most time with it. Your operators need to be thoroughly versed in how the unit operates to know when something isn’t going quite right. Letting a machine run incorrectly is extremely damaging. Daily inspections, before and after use, can help identify maintenance issues.

Each piece of machinery comes with an operator manual, and these should be consulted when something appears out of place or it is making an odd sound. The maintenance routine will also be presented in these manuals, and each operator should be familiar with what to check more frequently to avoid breakdowns or misuse. Manufacturing insurance coverage can be a way to help with the costs of breakdowns, but preventative maintenance is most effective in reducing repair costs.

Look for Noticeable Decline

As a machine is run, it will experience wear and tear. High temperature, vibrations and the friction of the moving parts can cause failure on any of the components. Overworked belts or the wrong gear can also contribute to premature wear and tear. Always be on the lookout for signs of overuse or pay attention to harsh conditions the machines may be operating in. When heavy production is expected, paying attention to important parts and giving them extra maintenance can help get out in front of a potential breakdown. Replacing worn parts, even before necessary, may sometimes prevent expensive fixes down the road.

Maintain a Cleaning Schedule

Many of the work environments where industrial equipment is housed or operated are full of dust, dirt or other debris. These particles can clog up a machine and jam the belt or gears. Contamination of the lubricants or fluids is another concern. Seals need to be continually inspected, as do filters and fluid reservoirs. Keeping these areas clean can avoid contamination, rust or breakdown problems.

Proper maintenance extends the life of your industrial equipment. If your team isn’t comfortable with the task, bring in the professionals.

Different Problems That Occur During Ultrasonic Welding

Having an ultrasonic welding machine means nothing if you keep experiencing problems that prohibit you from using it. Here are some of the most common problems people experience during the welding process and how to fix them. 

Poor Understanding of the Process

Before you even worry about potential problems, you need to understand how to use your ultrasonic tooling. The welding process works when high-frequency vibrations are applied to a workpiece by a horn. Heat is generated within the materials, and a weld is created. However, it is important to know what creates these vibrations inside the welding machine. 

The best way to remedy this problem is to invest in training. Here you will learn about the parts and how to set yourself up for a project. Besides furthering your ability, you will be able to collaborate with an experienced technician who can help you through the process. 

Lack of Project Goals

Many projects have difficulties when there is no set goal. For instance, you need to know what type of testing the project will undergo after welding. After all, drop and pressure tests have very different requirements. When you don’t know what type of results you are looking for, the project can be challenging to outline. You need to know exactly what type of sealing and joints you will need for your part to be effective. If you don’t know what you are looking for, you will hit roadblocks as you create your product. 

A good way to fix this problem is to collaborate with a designer and technician early in the design process. This will help you get an idea of a project’s goals and how to meet them. 

Lack of Understanding of Joint Types

One problem in ultrasonic plastic welding is that the technician doesn’t understand the various joint types available. This results in suboptimal weld designs and joints that hinder the production of a product. 

To remedy this problem, take advantage of training courses that focus on mastering joints. This will help you understand the latest welding technology and techniques for the best results. These sessions will also help you identify which joint type would be best for a specific project. 

Ultimately, problems during ultrasonic welding can occur from a variety of sources. If the problem is caused by faulty planning, be sure to fix this according to your project. However, if the designer or technician is unskilled at using the machine, training tends to be the best course of action.